Case Study — Refinery Lighting

Atexor SLAM FIXED® WS Luminaires at Neste Refinery

Neste Corporation — Porvoo & Naantali, FinlandPublished 2018Download PDF
Neste refinery — Atexor SLAM FIXED LED lighting installation

Atexor Oy partnered with Neste Corporation to develop a custom ATEX certified LED lighting solution for their Porvoo and Naantali refineries — replacing aging fluorescent tubes with the purpose-built SLAM FIXED® WS luminaire family, improving energy efficiency, safety, and significantly reducing maintenance burden across Ex-classified hazardous areas.

The Challenge: Replacing Fluorescent Tubes in an ATEX Hazardous Area

Neste Corporation — one of Europe's largest refiners and the world's leading producer of renewable diesel made from waste and residues — operates complex refinery facilities at Porvoo and Naantali in Finland. In EX-classified hazardous areas, every detail matters and every risk must be eliminated.

Neste needed to replace its aging fluorescent tube lighting with a modern solution that would deliver improvements across three dimensions: occupational safety, maintenance cost, and environmental impact. The project required more than a standard product replacement — it demanded a custom-engineered lighting solution capable of performing reliably in harsh Nordic conditions, including extreme cold, while meeting the full ATEX classification requirements of the refinery's hazardous areas.

Why Neste Chose Atexor

  • Cost-effective, environmentally friendly LED technology
  • Established reputation for high quality and reliable delivery of Ex certified luminaires
  • Decades of experience in lighting EX-hazardous areas across complex industrial facilities
  • Ability to produce custom-made fittings and installation kits tailored to client requirements
  • Track record of solving hazardous area challenges within demanding project timescales

The Solution: Atexor SLAM FIXED® WS Luminaires

From the outset, it was clear that Neste required a joint development project rather than a standard catalogue product. Working closely with Neste's engineering team, Atexor developed the SLAM FIXED® WS product family — a market-leading fixed ATEX certified LED luminaire family designed specifically for the Neste refinery environment.

Two primary luminaire configurations were deployed:

SLAM FIXED® MZ2268

Single LED unit with pole fittings — for process area and pipe rack installations requiring pole or column mounting.

SLAM FIXED® MZ2271

Dual LED units with ceiling/wall fittings — for covered process areas, walkways, and understructure mounting positions.

Key Features of the SLAM FIXED® WS Family

Certification

Full ATEX certification for Ex-hazardous areas

Temperature Range

Certified from −40°C — optimised for Nordic climates

Optical Safety

SafeEye® feature — bright, precise, non-irritating light

Shock Resistance

Exceeds Ex standard test requirements

Housing

Conducting, durable Ex-certified antistatic plastic cover

Optical Radiation

Complies with IEC 60079-28 ('op is') requirements

Installation

Factory-mounted fittings and cables; acid-proof steel kit

Weight

Exceptionally lightweight for easy installation and handling

Maintenance

Long life cycle — significantly reduced maintenance vs fluorescent

Accessory

Replaceable protective film option available

“We carried out a comprehensive, long-term technical assessment on Atexor's products. We managed to test and solve several technical issues, and the outcome satisfies all our requirements.”

— Timo Pietiäinen, Maintenance Manager, Electrical, Production Porvoo and Naantali, Neste Corporation

Results

The SLAM FIXED® WS installation at Neste's Porvoo and Naantali refineries delivered measurable improvements across all three original objectives:

  • Energy efficiency improved through modern high-output LED technology replacing fluorescent tubes
  • Occupational safety enhanced by bright, non-glare SafeEye® illumination in EX-classified process areas
  • Maintenance burden significantly reduced — long LED life cycle eliminates frequent bulb and tube replacements
  • Hazardous area compliance fully maintained — ATEX certified and IEC 60079-28 optical radiation compliant
  • Installation simplified by factory-mounted fittings, cables, and custom acid-proof steel kits

AJV Tech — Authorized Atexor Distributor for GCC & India

AJV Tech is an authorized Atexor distributor across UAE, Saudi Arabia, Qatar, Oman, Kuwait, Bahrain, and India. The Neste case study demonstrates Atexor's capability to engineer custom ATEX certified fixed lighting solutions for major refinery operators. For GCC refineries, petrochemical facilities, and offshore assets requiring a similar approach — replacing aging fluorescent or HID fixtures with modern LED in Zone 1 or Zone 2 classified areas — contact AJV Tech to discuss your project requirements.